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Using Specialist Protective Coatings to Maintain Property Assets 

Sep 1, 2016

Protective coatings help keep your assets safe, whether you need to protect a building, signage, silos, or something else. When you use high-performance paint and have it applied by experts, you get a finish that looks great right away and makes long-term maintenance easier. These coatings help preserve all kinds of surfaces from harsh weather, corrosion, UV damage, and graffiti.

Updated 29 June 2026

Industrial and commercial facilities are long-term assets exposed to severe weather, pollutants, physical wear, and vandalism. Standard decorative painting rarely provides adequate long-term protection for these investments. 

To maintain structural integrity and avoid costly repairs, operations managers use advanced engineering materials, such as professional protective coatings. 

Whether your property requires basic roller application or complex access methods, a professional coating approach can extend its lifespan and address deterioration. 

Assessing each substrate and elevation ensures your facility receives the appropriate protection, supporting durability and easy maintenance even in harsh conditions and under graffiti threats. 

A quality professional protective coating application process should include:  

  • Substrate Preparation: Comprehensive preparation, including high-pressure cleaning.  
  • Hazard Mitigation: Removal and isolation of lead, asbestos, and rust.  
  • Specialist Formulas: Expert application of epoxy, polyurethane, and anti-corrosion coatings.  
  • Material Compatibility: Suitable applications for various façade, steel, and cladding materials.  
  • Safety and Climate Control: Fire protection and temperature-control applications.  

In addition to a specific plan and application process, the work should be carried out by trained and experienced painters and checked by accredited inspectors to ensure both the application and the outcome meet the required standards for protection and safety.   

Particularly where food and manufacturing facilities are concerned, this should further entail the latest industry practices for environmentally friendly applications and the achievement of dust-free surfaces. This is also true of work in confined spaces, such as within water tanks, and at heights, so you can be certain the work will be completed safely with expert knowledge.   

Programmed has successfully carried out painting work using specialist protective coatings for many customers, meeting their unique requirements.  

The bridge connecting Bluescope’s operating plant in Port Kembla to the main harbour had failing paintwork containing lead, allowing rust to develop. The bridge was stripped of all existing coatings, appropriately treated, and repainted with specialist protective coatings to reduce the future development of rust and degradation. The project won the Master Painters Awards for Excellence in the Environmental Management category.   

Fulton Hogan works with large volumes of aggregates and bitumen, creating an abrasive environment for buildings and equipment at the facility. A long-term maintenance programme enables Fulton Hogan assets to withstand the rigorous work environment and maintain a clean, well-kept site. Given the nature of the surroundings, a protective coating, along with specialised access equipment, plays a key role in the facility’s ongoing paint maintenance.   

Meanwhile, at Campbell’s, protecting their larger-than-life heritage-listed water tank, which incidentally replicates the proportions of an actual Campbell’s Soup can, is vital.  

Non-abrasive blasting and specialist protective coating, particularly on the inside of the still-in-use water tank, alongside a carefully implemented safety plan while paint restoration works were ongoing, have been key to Programmed’s ability to assist Campbell’s in maintaining the tank’s operational functionality.   

Similarly, at Victoria’s iconic MCG, conservation of its six iconic light towers is paramount. Testing Melbourne weather and a busy sporting schedule that keeps it in the constant limelight mean the light towers require ongoing functionality and presentation from both aesthetic and operational perspectives.  

To maintain these instantly recognisable landmarks against wind, rain and the glaring sun, a combination of highly skilled painters and specialised coatings is necessary. These also provide protection against dirt and rust, and are part and parcel of its long-term preventative maintenance programme.   

Specialist protective coating is not restricted to painted surfaces, but also extends to signage assets. For Deane Apparel in Auckland, New Zealand, Programmed’s expertise ensured that painting, signage, and substrate repair work delivered a high-quality outcome with better architectural paint coverage and the right level of gloss, including an anti-graffiti finish.  

Managing complex infrastructure requires balancing long-term material protection, strict safety guidelines, and minimal operational downtime. As demonstrated across major industrial and cultural landmarks such as the MCG and BlueScope Steel, protecting heavy-duty substrates requires an integrated approach that includes thorough risk mitigation and compliance with rigorous engineering standards.  

At Programmed Commercial Painting, we deliver comprehensive asset protection tailored to the unique environmental conditions of your region and industry. Backed by certified coating inspectors and highly trained height and confined-space professionals, we implement long-term preventative maintenance programmes that extend asset lifespans while keeping your facilities operational and compliant.  

Be it maintenance or renovation, speak to us to start protecting your assets today. Contact us to request an obligation-free quote.  

  • What is the Australian standard for protective coatings?

    The primary benchmark for protective coatings is AS/NZS 2312, which guides the protection of structural steel against atmospheric corrosion. It aligns with the international standard ISO 12944 for classifying environmental corrosivity (from C1 for low risk to C5/CX for extreme marine/industrial sites) and outlines the exact coating systems required for each level.

  • What does a coating specialist do?

    A coating specialist assesses the structural substrate and environmental risks to design a custom protective system. They specify surface preparation methods, select chemical formulations, engineer safety plans for hazardous materials (such as lead), and conduct inspections to ensure compliance with engineering standards.

  • What are the different types of protective coatings?

    Protective coatings are categorised by their chemical properties and specific functions:  

    • Epoxies: Provide high chemical resistance and low permeability, making them ideal high-build barrier coats.  
    • Polyurethanes: Act as UV-resistant topcoats that deliver superior colour, gloss retention, and weather protection.  
    • Zinc-Rich Primers: Offer active galvanic (sacrificial) protection to prevent bare steel from rusting.  
    • Intumescent Coatings: Expand when exposed to extreme heat, insulating and shielding structural elements from fire.  
    • Anti-Graffiti Clearcoats: Prevent spray paints and markers from permanently bonding to building facades. 
  • What is the best protective coating?

    There is no single “best” coating. The right choice depends entirely on matching the system’s chemistry to the specific substrate material, its surrounding service environment, and the desired maintenance lifecycle. A marine bridge requires a heavy-duty multi-layer system, whereas an indoor asset requires a much simpler formula.  

  • What is a 3-layer coating?

    A 3-layer coating system is a high-performance framework engineered for maximum durability on critical steel structures. It consists of:  

    • Primer Coat: A zinc-rich layer applied directly to prepared steel for aggressive corrosion resistance and strong adhesion.  
    • Intermediate Coat: A thick epoxy layer that acts as a tight barrier block to stop moisture and oxygen from penetrating.  
    • Topcoat: A final polyurethane layer designed to withstand UV rays, weather, chemicals, and physical wear. 

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